Agrana Bioethanol GmbH
2 mixing condensers and 1 gas washer
Production of new mixing condensers and gas washer and assembly including changes to the supporting structures
Technical description of mixing condensers:
Ø 2,500 mm, length 8,180 mm
Manholes and installation for condensation separation
Construction material: 1.4571
Technical description of gas washer:
Ø 2,600 mm, length 2,730 mm
Manholes and connection nozzles up to NW900
Construction material: 1.4571 and 1.4301
Activity
Planning, Production, AssemblyProject location
Austria, TullnAgrana Bioethanol GmbH - Pischelsdorf site
Storage tanks for residual molasses
Static calculation, planning, production and assembly of two storage tanks for the residual molasses at Agrana
Dimensions: ∅ 3000 mm, H 5535 mm; material: 1.4301; temperature: chamber 1 50 °C, chamber 2 90 °C; pressure: chamber 1 stat. bar, chamber 2 10 bar; medium: chamber 1 residual molasses, chamber 2 mash with mix. grains; year of manufacture: 2012; volume jacket side chamber 2: 300 litres
Activity
Assembly, Production, PlanningProject location
Austria, PischelsdorfAir Liquide Austria GmbH
Steel construction + pipe bridge PAT10023
Planning & assembly of a new machine hall as well as multiple pipe bridgesTotal weight: approx. 100 to
Material: S235JR, surface painted
Activity
Planning, Production, AssemblyProject location
Austria, PischelsdorfActivity
ProductionProject location
Pirris, Costa Rica, AustriaARGE central Vienna
U4/U3 refurbishment of the Landstraße station
Guidance system elements, insulation, guidance system signage
250 m2 ceiling renovation from compressed resin panels
200 m2 enamel cladding
450 m2 ceiling cladding, aluminium
100 m2 expanded metal cladding
~ 20 to substructures for wall and ceiling
Activity
Planning, Production, AssemblyProject location
Austria, ViennaATG Anlagentechnik GmbH
Installation of district heating pipes DN 20 - DN 250
approx. 30 km line/year
District heating Feistritz a.d. Drau ~ 6 km
Pipe route DN20-DN150
Installation of pipe and remote control cable. Incl. insulation and remote control system
Boiler house installation, mechanical
District heating Nassfeld ~ 5km
Pipe route DN20-DN200
Installation of pipe and remote control cable. Incl. insulation and remote control system
Boiler house installation, mechanical
Natural heat Bad Gleichenberg ~ 5km
Pipe route DN20-DN200
Installation of pipe and remote control cable. Incl. insulation and remote control system
District heating Ruprechtshofen ~ 20km
Pipe route DN20-DN150
Installation of pipe and remote control cable. Incl. insulation and remote control system
Boiler house installation, mechanical
District heating Bruck a.d. Mur ~ 20km
Pipe route DN20-DN200
Installation of pipe and remote control cable. Incl. insulation and remote control system
Boiler house installation, mechanical
District heating Murau Stolzalpe ~ 8km
Pipe route DN20-DN150 ( high pressure )
Installation of pipe and remote control cable. Incl. insulation and remote control system
Boiler house installation, mechanical
District heating Gamlitz Ehrenhausen ~ 15km
Pipe route DN20-DN150
Installation of pipe and remote control cable. Incl. insulation and remote control system.
District heat decoupling, Lafarge Retznei site.
Activity
AssemblyProject location
AustriaATG Anlagentechnik GmbH
Steam distributor ∅ 600 mm
Static calculation, planning, production and assembly of a steam distributor at Heiligenkreuz business park
Dimensions: ∅ 600 mm, L 3966 mm
Material: P265GH
Temperature: 220 °C
Pressure: 13 bar
Medium: Steam
Year of manufacture: 2007
Activity
Planning, Production, AssemblyProject location
Austria, HeiligenkreuzActivity
Planning, Production, AssemblyProject location
Austria, KapfenbergCivic heating systems
Potable water compact stations
Primary compact stations
Gas compact stations
These stations are integrated for central potable water heating, which may also be completed in the necessary kilowatts.
The primary stations are switched intermediately between the primary grid and the building-side secondary grid and also matched individually to the necessary kilowatts.
The gas compact stations are used by industry for supplying plants.
Activity
Planning, Production, AssemblyProject location
Austria, Kesselhäuser in Wien, NÖ, OÖDonau Chemie
Vent stack
Disassembly of old vent top section, production of vent top section ø 1,640 mm, length 18,000 mm
with 2 wind breaker coils along the entire length of the renovated vent segment.
Assembly seam completed at + 42.0 m.
Material: P265GH and 1.4571
Disassembly of old gas pipeline and replacement with new gas pipeline ø 914 mm, length 24,000 mm.
Material: S235JR
Activity
Production, AssemblyProject location
Austria, PischelsdorfDoubrava GesmbH & Co KG
Vario concrete plant
Static calculation and planning of a Vario concrete plant
Dimensions: L 5.5 m, W 3.2 m, H 18 m
Total weight: approx. 48 to
Material: S235JR, surface hot-dip galvanised
Activity
PlanningProject location
Austria, Attnang PuchheimDoubrava GesmbH & Co KG
Mixing tower REALIT concrete
Static calculation and planning of a new mixing plant in Berndorf
Dimensions: L 10 m, W 7 m, H 12.2m
Total weight: approx. 20 to
Material: S235JR, surface hot-dip galvanised
Activity
PlanningProject location
Austria, BerndorfDoubrava GesmbH & Co KG
Belt conveyor gallery Heraklith St. Egidien
Static calculation and planning of a new belt conveyor gallery in St. Egidien
Total weight: 27.4 to
Material: S235JR, surface hot-dip galvanised
Activity
PlanningProject location
Germany, St. EgidienEnergie Burgenland Biomasse GmbH & Co KG
Product gas cooler 2
Static calculation, planning, production and assembly of a product gas cooler at the Oberwart CHPP
Dimensions: ∅ 912 mm, L 5342.7 mm
Material: chamber 1 P265GH, chamber 2 1.4571/P265GH
Temperature: chamber 1 -10/+300 °C, chamber 2 -10/+900 °C
Pressure: chamber 1 10 bar, chamber 2 0.1 bar
Medium: chamber 1 oil, chamber 2 process gas
Year of manufacture: 2010
Exchange surface: 2500 m2
Volume, jacket-side: 1200 litres
Activity
Planning, Production, AssemblyProject location
Austria, HeiligenkreuzEnergie Burgenland Biomasse GmbH & Co KG
Smoke gas cooler 2
Static calculation, planning, production and assembly of a smoke gas cooler at the Oberwart CHPP
Steam heater:
Dimensions: W 940 mm, L 560 mm, H 3750 mm
Material: 1.4571
Temperature: chamber 1 500 °C, chamber 2 700 °C
Pressure: chamber 1 3 bar, chamber 2 0.1 bar
Medium: chamber 1 water/steam, chamber 2 smoke gas
Year of manufacture: 2012
Volume, pipe side: 220 litres
Thermal oil cooler 1:
Dimensions: ∅ 1120 mm, L 5426.5 mm
Material: P265GH
Temperature: chamber 1 250 °C, chamber 2 110 °C
Pressure: chamber 1 -0.1/+0.1 bar, chamber 2 10 bar
Medium: chamber 1 smoke gas, chamber 2 thermal oil
Year of manufacture: 2012
Volume, jacket-side: 1970 litres
Thermal oil cooler 2:
Dimensions: ∅ 1030 mm, L 4858 mm
Material: P265GH
Temperature: chamber 1 250 °C, chamber 2 110 °C
Pressure: chamber 1 -0.1/+0.1 bar, chamber 2 10 bar
Medium: chamber 1 smoke gas, chamber 2 water
Year of manufacture: 2012
Volume, jacket-side: 1550 litres
Air pre-heater 1:
Dimensions: W 1628 mm, L 1336 mm, H 3084 mm
Material: 1.4571
Temperature: 700 °C
Pressure: chamber 1 -0.1/+0.1 bar, chamber 2 0.5 bar
Medium: chamber 1 smoke gas, chamber 2 air
Year of manufacture: 2012
Volume, pipe/jacket-side: 4010/1100 litres
Air pre-heater 2:
Dimensions: W 1328 mm, L 1396 mm, H 4025 mm
Material: 1.4571
Temperature: 700 °C
Pressure: chamber 1 -0.1/+0.1 bar, chamber 2 0.5 bar
Medium: chamber 1 smoke gas, chamber 2 air
Year of manufacture: 2012
Volume, pipe/jacket-side: 4000/5000 litres
Activity
Planning, Production, AssemblyProject location
Austria, HeiligenkreuzEnergie Burgenland Biomasse GmbH & Co KG
Product gas cooler 3
Static calculation, planning, production and assembly of a product gas cooler at the Oberwart CHPP
Dimensions: ∅ 508 mm, L 7965 mm
Material: P265GH
Temperature: chamber 1 -10/+250 °C, chamber 2 -10/+400 °C
Pressure: chamber 1 10 bar, chamber 2 0.1 bar
Medium: chamber 1 oil, chamber 2 process gas
Year of manufacture: 2008
Exchange surface: 70 m2
Activity
Planning, Production, AssemblyProject location
Austria, HeiligenkreuzEnergie Burgenland Biomasse GmbH & Co KG
Air vessel biomass power station Oberwart
Static calculation, planning, production and assembly of an air vessel at the Oberwart CHPP
Dimensions: ∅ 800 mm, L 2882 mm
Material: P265G
Temperature: 20 °C
Pressure: 10 bar
Medium: Compressed air
Year of manufacture: 2010
Volume: 1 m3
Activity
Planning, Production, AssemblyProject location
Austria, HeiligenkreuzActivity
Planning, Production, AssemblyProject location
Austria, BurgenlandActivity
Planning, Production, AssemblyProject location
Austria, EisenstadtEnergie Burgenland Biomasse GmbH & Co KG
Product gas cooler 1
Static calculation, planning, production and assembly of a product gas cooler at the Oberwart CHPP
Dimensions: ∅ 952 mm, L 2763 mm
Material: 1.4571
Temperature: chamber 1 -10/+300 °C, chamber 2 -10/+900 °C
Pressure: chamber 1 10 bar, chamber 2 0.1 bar
Medium: chamber 1 thermal oil, chamber 2 process gas
Year of manufacture: 2010
Exchange surface: 2500 m2
Volume, jacket-side: 350 litres
Activity
Planning, Production, AssemblyProject location
Austria, HeiligenkreuzEVN Abfallverwertung Niederösterreich GmbH
Thermal disposal plant
Steel construction and metalwork, as well as insulation
110 to steel structures
1600 m2 insulation
25 to metalwork
Activity
Planning, Production, AssemblyProject location
Austria, DürnrohrEVN Abfallverwertung Niederösterreich GmbH
Annual inspection
Block I and II incl. planning and coordination
approx. 150 personnel deployed
Activity
Planning, AssemblyProject location
Austria, DürnrohrEVN Abfallverwertung Niederösterreich GmbH
Refurbishment of electrostatic filter system
Replacement of the collector plates and discharge electrodes
Project lead: ABB/Germany
Activity
AssemblyProject location
Austria, DürnrohrEVN AG - Kraftwerk Dürnrohr
Refurbishment of the E-filters (field 2 and 3)
Supply of all installation parts for insulation ceiling, spray system, collecting electrode system, SE rapping, etc.
Disassembly and reassembly of all installation parts incl. all units provided, delivery and assembly of the insulation.
Execution of resistance measurement, engineering, QA and supply of the documentation
Activity
Planning, Production, AssemblyProject location
Austria, DürnrohrEVN AG - Kraftwerk Dürnrohr
Annual inspection of Dürnrohr power station
Inspection of the coal mills, soot blowers, coal dust pipe, feeder, etc incl. documentation
approx. 70 mechanics, welders and chief mechanics, inspection period 10 - 12 weeks
Activity
AssemblyProject location
Austria, DürnrohrEVN AG - Kraftwerk Dürnrohr
Natural gas high pressure line DN200 PN70
Assembly of the natural gas HP line incl. suspensions
Activity
AssemblyProject location
Austria, PöchlarnFernwärme Wien GmbH
Construction of hot water transfer stations
ffor the departments domestic systems / retrofitting / domestic engineering
Output of up to approx. 400 kW
Construction of heating transfer stations
Construction of primary transfer stations
Output of up to approx. 2 x 1400 kW
Activity
Production, AssemblyProject location
Austria, ViennaFLSmidth GmbH
100 to pipe conveyor Wotan cement works
Detailed planning, production and assembly of a pipe conveyor incl. transfer and ejection station:
Length = 250 m, diameter = 200 mm, total weight approx. 100 to
Activity
Planning, Production, AssemblyProject location
Germany, WotanActivity
Production, AssemblyProject location
Austria, ZwentendorfActivity
Planning, Production, AssemblyProject location
Austria, WelsActivity
Planning, Production, AssemblyProject location
Austria, ViennaHEAT wärmetechnische Anlagen Ges.m.b.H.
200 to steel construction
Stages, round stages, ladders
Activity
ProductionProject location
AustriaActivity
AssemblyProject location
Österreich, LaakirchenKanzler Verfahrenstechnik GesmbH
Steel construction for seawater desalination plant
Planning of 150 to steel construction
Activity
PlanningProject location
TunisiaKanzler Verfahrenstechnik GesmbH
BGT-Tunisia-Steel Structure Concentration Columns
Planning a steel construction plant
Dimensions: L 13.3 m, W 12 m, H 18.5 m
Total weight: approx. 131 to
Material: S235JR, surface painted
Activity
PlanningProject location
TunisiaKlinger Fluid Control GmbH
80 to transport frame for fittings
Activity
ProductionProject location
AustriaKlinger Gebetsroither GmbH & Co KG
5000 units/year stainless steel continuous-flow water heater
Activity
ProductionProject location
AustriaKonecranes GmbH
20 to production crane tracks
Activity
ProductionProject location
AustriaLafarge Zementwerke GmbH
Cement silo
~ 10to ø 4200 mm, height 16 m with underside discharge hopper (height 5 m)
Activity
Planning, Production, AssemblyProject location
Austria, MannersdorfLafarge Zementwerke GmbH
Conversion and assembly of bucket conveyor
Assembly of a new bucket conveyor works including the required chutes and channels with wear plate cladding.
Production and assembly of chutes and channels (weight approx. 12 tonnes).
Production and assembly of approx. 20 tonnes of steel structures.
The special challenge of this project was the fact that the new bucket conveyor needed to be assembled in very close quarters inside the existing plant and that the channels and chutes needed to be connected with the existing system.
Due to the confined spaces involved, no cranes or electrical lifting equipment were able to be used.
Another criterion was the shut-down period of the existing system and the time to complete the implementation work.
The work was completed in shifts and the production and deliver was "just in time" due to the short shut-down phase.
Activity
Production, AssemblyProject location
Austria, MannersdorfLafarge Zementwerke GmbH
Annual inspection
approx. 80 personnel deployed
Activity
AssemblyProject location
Austria, MannersdorfLafarge Zementwerke GmbH
Relocation of HE fans Mannersdorf
Static calculation and planning of a structural steel construction and pipework
Total weight: approx. 150 to
Material: S235JR, surface painted
Activity
Planning, Production, AssemblyProject location
Austria, MannersdorfLafarge Zementwerke GmbH
Cement silo transfer
Rodaun - Mannersdorf site
Activity
AssemblyProject location
Austria, MannersdorfLafarge Zementwerke GmbH
New configuration of the heating gas line
ø 2500 mm, material: 1.4301
Activity
AssemblyProject location
Austria, MannersdorfLafarge Zementwerke GmbH - Retznei site
De- und Montage der Elektrofilterkammer 1
Disassembly and reassembly of the electrostatic filter chamber 1
- Disassembly of the existing filter ceiling
- Disassembly of the existing steel construction (catwalks)
- Production and assembly of the new catwalks
- Replacement of the electrostatic filter panels and electrodes
- Installation of the new filter ceiling
Material: S235JR
Steel construction: 10 to
Activity
Production, AssemblyProject location
Austria, RetzneiLafarge Zementwerke GmbH - Retznei site
Annual inspection
approx. 80 personnel deployed
Activity
AssemblyProject location
Austria, RetzneiLafarge Zementwerke GmbH - Retznei site
Annual inspection
approx. 80 personnel deployed
Activity
AssemblyProject location
Austria, RetzneiLafarge Zementwerke GmbH - Retznei site
Solvent plant
Production, supply and assembly of the steel structure incl. corrosion protection (galvanised) approx. 20 to.
Supply and assembly of all pipework from DN15 - DN100 from material 1.4301, 1.4571, S235JR (solvent lines, foam extinguishant lines, compressed air lines, pump lines, etc) approx 1,000 lin. m.
Activity
Production, AssemblyProject location
Austria, RetzneiLafarge Zementwerke GmbH - Retznei site
Clinker cooler disassembly and reassembly
Production and supply of various steel substructures for the clinker cooler incl. corrosion protection approx. 15 to.
Disassembly and reassembly of the clinker cooler incl. the attached crusher approx. 150 to, approx 12,000 working hours in 4 weeks!
Activity
Production, AssemblyProject location
Austria, RetzneiLafarge Zementwerke GmbH - Retznei site
Clinker cooler disassembly and reassembly
Production and supply of various steel substructures for the clinker cooler incl. corrosion protection approx. 15 to.
Disassembly and reassembly of the clinker cooler incl. the attached crusher approx. 150 to, approx 12,000 working hours in 4 weeks!
Activity
Production, AssemblyProject location
Austria, RetzneiLafarge Zementwerke GmbH - Retznei site
Clinker cooler disassembly and reassembly
Production and supply of various steel substructures for the clinker cooler incl. corrosion protection approx. 15 to.
Disassembly and reassembly of the clinker cooler incl. the attached crusher approx. 150 to, approx 12,000 working hours in 4 weeks!
Activity
Production, AssemblyProject location
Austria, RetzneiActivity
ProductionProject location
IranRothemühle - Balcke-Dürr - Germany
250 to LUVO rotor and housing
Activity
ProductionProject location
PortugalSiemens VAI Metals Technologies GmbH
Walzwerk Ausrüstungsteile
Rolling mill equipment parts
Container for waste air cleaning systems
Water-cooled transition pieces
Eccentric outlet lines
Container shell with support rings
Cones
Transition pieces
Material P265GH and Dillidur 400
Container diameter = 8 m, sheet thicknesses 10 to 60 mm
Weight: 60 to steel frame, 200 to container parts
Activity
ProductionProject location
RussiaSiemens VAI Metals Technologies GmbH
2500 to/year tubular filter systems, spark separator, cooler
Activity
ProductionProject location
RussiaSiemens VAI Metals Technologies GmbH
Pipework continuous casting plant line 3 / line 4
20,000 lin. m piping for continuous casting plant (lubrication, hydraulic, coolant, compressed air, etc)
Assembly of piping equipment such as spray manifold, grease distributor, etc.
Activity
Planning, AssemblyProject location
Germany, DillingenActivity
ProductionProject location
SlovakiaActivity
Planning, ProductionProject location
Brazil / Rio de Janeiro, Russia / AlchevskSiemens VAI Metals Technologies GmbH
125 to cooling packs
from 3 mm Mo3 sheets 12 m long
65 to steel construction + stairwell for Spain (Bilbao)
Activity
ProductionProject location
AustriaSiemens VAI Metals Technologies GmbH
84 to pipework
for the media package of a ladle furnace incl. underground pipework
23 to system pipework (power station refurbishment)
Delivery and assembly of pipework incl. all requisite engineering and integration works.
8000 lin. m pipework DN 15 to DN 400
Material: C-steel and stainless steel
Activity
Planning, Production, AssemblyProject location
Austria, DonawitzTiger Coatings GmbH & Co KG
Steel construction plant
Static calculation, planning, production and assembly of a new steel construction plant for Tiger Coatings
Dimensions: L 19.1 m, W 14.9 m, H 11.7 m
Total weight: approx. 80 to
Material: S235JR, surface painted
Activity
Planning, Production, AssemblyProject location
Austria, WelsTiger Coatings GmbH & Co KG
Cooling system pipework
Order scope:
3D planning of cooling system
Production and assembly of structural steel, total weight approx. 35 t
Production and supply of buffer storage 20m³
Assembly of all necessary equipment
Pipework for the complete system, total approx. 800 linear metres of piping
Pipe dimensions: DN 15 to DN 350
Pipe material: PE HD
Activity
Planning, Production, AssemblyProject location
Österreich, WelsTimac Agro
Top Phos plant
Production of a complete plant based on a customer process diagram with milk containers including agitators, a conveyor screw, fixtures, complete housing (steel construction and insulating panels), and steel tower for emptying sacks (height 6,000 mm).
Complete piping inside the plant and connection piping to the existing plant.
Material:
Container and pipelines 1.4571
Steel construction consisting of coated S235JR
Activity
Planning, Production, AssemblyProject location
Austria, PischelsdorfTKV Oberösterreich GmbH
Raw materials cannon
Static calculation, planning, production and assembly of a raw materials cannon at TKV Regau
Dimensions: ∅ 1800 mm, L 4135 mm
Material: 1.4541
Temperature: 158 °C
Pressure: 5 bar
Medium: Meat paste (fluid group 2)
Year of manufacture: 2012
Volume: 7.4 m3
Activity
Planning, Production, AssemblyProject location
Austria, RegauVA Tech Hydro
5 to material: P265GH, 1.4828
for pressurised pipe ø 2688 mm
Material: S355J2G3, S355JR
Activity
ProductionProject location
Switzerland, Cleuson-DixenceActivity
Planning, Production, AssemblyProject location
Austria, Leobenvoestalpine Stahl Donawitz GmbH
Saturated Steam Accumulator Pipework
Dismantling and re-assembly of 3 existing saturated steam accumulators (2 x 80m³, 1 x 55m³), total weight: approx. 120 tons
Duration of the reconfiguration work: max. 6 weeks in shifts
Delivery and installation of the pipework in the main nominal diameter: DN250 – DN350, nominal pressure: PN100
X-ray scope: Saturated steam and process steam lines 100%
Delivery and installation of approx. 55 tons of steel construction and approx. 14 tons of secondary steel construction.
Activity
Production, AssemblyProject location
Austria, Leobenvoestalpine Stahl Donawitz GmbH
Emergency system 6kV
Production of system piping for an emergency power system
Scope of supply:
- Equipment installation (pumps, tanks, heat exchangers, etc)
- Production and assembly of secondary steel parts (approx. 35 to)
- Pipeline installation
The pipework is largely welded.
Several kilometres of Ermeto pipes also laid.
Pipe dimensions: DN15 to DN1200
Ermeto pipes ø6mm to ø42mm
Media: Steam, exhaust gas, natural gas, feed water, ammoniac,
starting air, compressed air, and I-air, waste and clean water, etc.
Material: 16Mo3, P235GHTC1, 1.4571
Pressure/temperature: up to 40bar and 450°C
Quantity: approx. 8,000 lin. m pipe
Activity
Planning, Production, AssemblyProject location
Austria, Leobenvoestalpine Stahl Donawitz GmbH
Refurbishment works burdening
- Production and supply incl. assembly of the weighing cradles
- Repair of inspection ways and platforms
- Refurbishment and cladding work (composite armour panels)
for gutters, conveyor belts, vibrators, screens and bunkers
Activity
Planning, Production, AssemblyProject location
Austria, Leobenvoestalpine Stahl Donawitz GmbH
Disassembly and assembly of steel structure and pipework upstream of the E-hot blast stoves for supplying blast furnace 4
- Disassembly of the existing pipelines and steel structure
- Reinforcement of the existing steel structure
- Installation of the new structural steel platforms
- Production and assembly of the new pipelines
Pipe dimensions: DN1000 - DN2000
Material: S235JR
Quantity: 150 to pipe
Steel construction: 200 to
Activity
Production, AssemblyProject location
Austria, LeobenActivity
Planning, Production, AssemblyProject location
Austria, DonawitzWaagner Biro Brückenbau AG
Panel bridge
200 to steel construction
Activity
ProductionProject location
EthiopiaWiener Linien GmbH & Co KG
Steel construction works U1 station, Taubstummengasse, "Praterstern" and new construction of the emergency power unit
Lift reinforcement and ascent enclosure, façade panelling and metalwork, steel structure and internal construction works for the lift installation and retrofitting of the fire smoke extraction in the Taubstummengasse underground station
U2/10-Aspernstraße
Reception building and station roofing
250 to steel structures
1700 m2 roof cladding from trapezoidal sheet
20 to lift shaft structures
10 to entrance portal structures